Equip yourself with the data needed to embrace the digital evolution of medical
equipment.
Wiping down user interfaces, like this computerized sonography
system's keyboard, can help keep them in operational condition for greater periods of
time.
The world we live in is dominated by information technology. Everything from cars to
microwaves to telephones has become computerized. Our demand for informationmore,
better, and fasterhas driven technology to provide it at real-time speeds. It is no
surprise, then, that vital patient care data is managed, from admit to discharge, by
computerized medical equipment.
Medical equipment manufacturers have been producing computerized equipment for decades.
Biomeds have been servicing it for just as long. Todays medical equipment looks more
like a personal computer than ever. To service this equipment, it is essential to know a
few computer basics.
Computerized equipment contains two key components: hardware and software. If either
one of these components fails, the system will not work.
Hardware
Hardware is the guts of the system; the parts that we can physically touch and see. This
includes circuit boards, microprocessors, hard drives, power supplies, keyboards, and
mice. It also may include networking devices such as hubs, switches, routers, and access
points. Not all systems contain all of these components, but most contain at least one; so
it is important to talk about those most commonly found in our medical equipment.
Power Supplies
Power supplies provide all of the voltage and current to keep the system running.
They take incoming power from a battery or AC outlet and convert it to the power levels
required to run the system. Simple equipment, like electronic thermometers, may use a
single low voltage to power the system. More complex equipment, like patient-monitoring
systems, use multiple voltages for different parts of the system. Regardless of the
voltages used, if the power supply isnt working properly youve got problems.
Good, clean incoming power is key to keeping power-supply components healthy. Voltage
spikes and drops can wear out capacitors and cause transistors to switch off at
inappropriate times. Power surges and bad batteries can cause these problems, and some
systems are much more sensitive than others. Power supplies can compensate to some degree,
but they can only do so much for so long. For instance, low batteries can cause inaccurate
readings on electronic scales. I have also seen dirty AC power ruin motherboards in
ultrasound machines. Checking incoming power as needed, and checking and/or changing
batteries, can help eliminate many of these problems. A backup power source and/or power
conditioner may be helpful, but choose wisely, for not all of them are created equally,
and many must be maintained or they will harm rather than help the system.
Motherboards
The motherboards job is basically to pass signals throughout the system.
After the power supply, the motherboard is typically the next in line on the power
pathway, providing a conduit for power and data to travel throughout the system.
Motherboards in computerized medical equipment are almost as diverse as the patients in a
hospital. They may have just a few data lines and components for signal filtration and
signal pass, or they may contain all of the hardware and software needed to run the
system. Most motherboards contain the system microprocessor, which will be discussed
later.
To understand the motherboard, you must have a good understanding of the architecture
of the rest of the system you are dealing with. So lets move on down the road.
Hard Drives
Obviously, not all computerized medical equipment contains hard drives. For instance,
it is highly unlikely that you will find one in a noninvasive blood pressure machine. But
hard drives are an important component of almost any system that stores data. They are
also (arguably) the highest-fail internal item in the system.
The hard drive can be thought of as the permanent memory of the system. It is where
files, programs, and operating systems are stored. The hard drive consists of both
mechanical and electronic components that work together to store and retrieve data.
If you could look inside a hard drive, you would see that it looks somewhat like a
layered record player. The disks inside the drive spin at thousands of RPMs while
read/write heads sweep quickly across their surfaces, creating and reading magnetic marks
that bring software to life. With literally billions of bytes of data per drive, this
process must be precisely controlled to prevent error. This task is given to the
controller board, which is typically mounted to the bottom of the drive. It is the traffic
cop of data flow to and from the hard drive, and it controls the motor and head actuator
systems accordingly. Power for the drive comes directly from the power supply to this
board.
Though hard drives have mechanical parts, not very much can be done to keep them from
failing. Yes, they do have filters; no, they cannot be removed and cleaned. The best
defense against hard-drive failure is backups, backups, backups! In the world of patient
care, where systems run 24x7 and data sometimes must be kept indefinitely, this is
especially important.
Microprocessors
Nearly every piece of computerized medical equipment contains at least one
microprocessor. You could say that a processor is what makes a piece of equipment
computerized. The microprocessor was invented in the 1970s, and guess what? The PC was
invented in the 1980s. So, the processor is the heart of computerized equipment.
At its core, the processor is just a whole lot of transistors (which we all know and
love) that switch on and off millions of times per second. The microprocessor receives
requests from software to utilize system resources, and then it carries those requests
out; it is like the computers engine. One of the processors most common
functions is to move data in and out of memory as needed by in-use programs.
With that many transistors switching on and off so fast, modern processors tend to
generate a lot of heat! It is especially important to keep the system cool to ensure
processor reliability. For this reason, placement of computerized medical equipment in a
properly ventilated area is very important. But even in a properly ventilated area,
accumulation of dust can prevent the system from breathing properly. Regular
vacuuming and/or dusting of the system is also key to keeping it in tip-top shape. And
make sure those fans are running!
Memory
Another hardware component commonly found in computerized medical equipment is
memory. Memory is simply a storage place for data. This can be temporary or permanent,
depending on the system. Some newer PCs use memory to house the operating system and
software, so they dont have a hard drive anymore! Most bedside monitoring equipment
has used this architecture for decades (and still does). In systems with a hard drive,
though, memory provides faster and easier data access for the processor.
Most of us think of memory as those little rows of chips on memory boards that plug
into the motherboard of our computer. In older systems, this is the primary memory. In
newer equipment, however, the processor has its own memory called cache, which is used
much more often than that other memory. Regardless of where it is located, memory can
significantly affect system speed and performance.
The operating software of most systems loads into memory on boot-up; so if you have a
memory problem, you probably have a software problem to go with it. I have seen more bad
memory than I expected in my career, especially given that its just a bunch of
microchips. However, memory is typically one of the more reliable parts of the system and
is normally upgraded more than it is repaired.
User Interfaces (Mice and Other Critters)
You cant make a system do what you want if you dont have a way to
interact with it. User interfaces provide us with the means to access the system. These
include keyboards, keypads, touch screens, switch panels, mice, and remote controls. I
will also include displays (monitors) under this heading because most computerized
equipment can still acquire data without a display. Because of their exposure to the
elements (such as dust, saline, ultrasound gel, body fluids, large metal objects, and
gravity), user interfaces are the highest-fail items on any piece of computerized medical
equipment. Therefore, cleaning is especially important to keeping these items running.
Regular vacuuming and wipe-downs with appropriate cloth and solution go a long way.
Its something that I do on every ultrasound preventive maintenance, even if the
users do not.
Other Boards
Many other circuit boards with many different functions can be used in a piece of
computerized medical equipment. They may perform tasks like video processing, pump
controlling, valve regulating, network interfacing, scanhead powering, and EKG acquiring.
It would be impossible to cover them all in one article. Suffice it to say that they are
all controlled by the core components of the system and perform a specific function for
that system. They are subject to failure based on their design and use.
Network Hardware
Since so many of our patient-monitoring, x-ray, cath lab, and OR systems are
networked, it is prudent to include a little information about the hardware that runs
these networks. Simply put, a network is a means of sharing data from one piece of
equipment to another. Devices like hubs, switches, bridges, and routers all control the
flow of information across a network. Each of these has its own software and hardware that
helps it accomplish this task.
Networks are connected by physical cabling or wireless technology. As such, they can be
subject to physical damage or wireless interference. Proper installation is key to
reducing network component failures. Try to install cables out of harms way. Give
enough length to allow for full range of motion on equipment that is designed to move
around while still plugged into the jack at the wall. Test out wireless network components
to ensure reliability and compatibility before you commit to an installation.
Most network hardware I run across is very reliable, though less-expensive brands seem
more buggy. Much of todays network hardware works a lot like a small computer, with
its own processor, memory, and operating system; so all of the aforementioned maintenance
applies here as well.
Software
Finally, we come to something we all have a lot of experience with (good and
bad). Software is not what the equipment is, but rather what it does. It is the programs
and subroutines that run in the background that give us the text you see on this page, or
the EKG waveform you see on the screen of a patient monitor. The software tells the
computer what it wants from the hardware so that we get what we want out of it. Without
software, the hardware is just a bunch of plastic and metal.
Software problems plague our world, and this is no different in the medical field.
Though it takes several years and lots of testing to clear a medical device through the
Food and Drug Administration, todays computerized medical equipment still has many
software problems.
It is a good idea to keep a backup of your operating system software and your
application software in a safe place. System hardware is fairly easy to replace, but
software may be more difficult (and costly)plus, a software reload is one of the
first things that most people will recommend when trying to fix a system that has strange,
intermittent problems. Believe it or not, some maintenance can be done to keep software
running at its best. Defragmentation of your hard drive and proper deletion of old or bad
program data will help programs run more efficiently.
The Best Fix
Based on designs today, we can only expect medical equipment to become more
computerized in the future. Overall, the best service solution for computerized medical
equipment is education. Knowledge will give you the power to fix these devices. There are
many resources on the Internet and in books that will help, including books for A+
certification and Network+ certification. I highly recommend Scott Muellers books;
they have been an enormous help to me in my career. Experience is also a great teacher, so
try building your own PC. Good luck, and good learning! 24x7
Chris Moreau is a field service engineer at UTS Medical, Dallas.